At seven in the morning the workshop behind our North Loop showroom smells of linseed oil and fresh-cut oak. The first job of the day is always the same: checking the boards that arrived overnight for moisture before a single one goes near a saw.
Finished by hand, one piece at a time
Machines cut our joints to a tenth of a millimetre, but every frame is sanded and oiled by hand. It takes three coats and two days of drying for a table top to get the soft, low sheen you see in the showroom — there is no faster way to do it properly.
Every drawer is opened a hundred times
Before anything is wrapped, someone opens each drawer and door a hundred times, sits on every chair and rocks every table on a flat steel plate. If a piece squeaks, wobbles or sticks, it goes back to the bench, not into a box.
You are welcome to see it for yourself. The workshop is open for short tours on Saturday mornings — ask at the showroom desk, and wear shoes you do not mind getting a little sawdust on.
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3 thoughts on “Inside our North Loop workshop”
We joined the Saturday tour with our two kids. Watching a table top get its oil finish by hand was the highlight of their weekend.
A hundred openings per drawer — that explains why our sideboard still closes like new after five years.
Happy to hear it, Ben. Give the top a fresh coat of oil this autumn and it will keep going for many more.